| Kinetics offers many different types of infrared heaters.
Panel type heaters and quartz tubes make up the bulk of our
heater designs.
These heaters are the most commonly applied infrared heaters
in industry today. Panel heaters consist of a heating element
mounted in or on an insulating board. Sometimes, a face material
is incorporated and sometimes not. Sometimes, the insulating
board is backed by more insulation and sometimes not. The
whole kit-n-caboodle is often encased in a metal housing.
Quartz tubes make use of a heating element, some type of end
terminations, and quartz.
Each type of heater has its positives and negatives, much
like everything in life. Panel heaters are extremely durable,
flexible in design, long in life, high in efficiency, but
slow in response. Faster response can be achieved by mounting
the heating element on the insulating board, but life is then
sacrificed. There is almost always a trade-off in heater design.
The quartz tube heater is fast in response, high in efficiency,
somewhat flexible in design, but shorter on life. Again, quartz
tubes can be designed for a longer life, but speed is sacrificed.
Keep in mind that the time for an average quartz tube to
achieve 90% of the final temperature is 20-30 seconds. The
last 10% always takes a bit longer to achieve. A fast response
quartz tube can be at temperature in 5 seconds. A panel heater,
by comparison, can take up to 5 minutes to achieve 90% of
the final temperature. The most common type of fast response
panel heater will still take 30-45 seconds to get up to temperature.
Foil type panel heaters do get up to temperature in 5 seconds,
but have a very short life. The comparison of the various
heaters discussed is noted in the following chart: |
|
|
|
|
|
|
|
|
|
Typical
Panel Heater |
Exposed
Serpentine Wire
Panel Heater |
Exposed
Foil Element
Panel Heater |
Typical
Quartz
Tube Heater |
Fast
Response
Quartz
Tube Heater |
|
|
Life
Expectancy |
25,000
hrs |
10,000
hrs |
4,000
hrs |
10,000
hrs |
5,000
hrs |
|
|
Heat-up
Time |
5
min |
30-45
sec |
5
sec |
20-30
sec |
5
sec |
|
|
Radiant
Efficiency |
70-82
%* |
85% |
85
% |
75-80
% |
5
min |
|
|
Durability |
Highest |
Medium |
Low |
Medium |
Low |
|
|
|
|
|
|
|
|